Materials

At Foundry Associates, Inc., Only the highest quality materials are used to produce superior castings. Materials available to you include:

  • Cast Iron
  • Ductile Iron
  • Carbon Steel
  • Stainless Steel
  • High Alloy Steel
  • Ni-Resist
  • Aluminum
  • Brass, Bronze, Copper
  • Silicon Bronze
  • Zinc
  • Aluminum Bronze
  • Austempered Ductile Iron

Molding Process & Design/Engineering Support

Here’s a list of the molding processes we offer:

  • Green Sand (1 oz. -2,000 lbs.)
    • Manual/Mechanized Match Plate (1-50 Molds)
    • Manual/Mechanized Cope & Drag (1-50 Molds)
    • Hunter/ B&P/ Sinto (50-500 Molds)
    • Disamatic (500+ Molds)
    • Air Set Molding (1-100 Molds)(Up to 30,000 lbs.)
  • Shell Molding (100+ Molds)(Up to 100 lbs)
  • Permanent Mold (100+ Molds)(Up to 100 lbs)
  • Die Cast (1000+ Molds)(Up to 15 lbs)
  • Investment Casting (100+ Molds)(Up to 200 lbs)
  • Lost Foam Molding (100+ Molds)(Up to 500 lbs)
  • Plaster Molding (20+ Molds)(Up to 25 Lbs)

Our Design and Engineering Support at Foundry Associates, Inc. helps you choose the best and most economical molding method for your application. We’ll help you design your product before casting. Some of the support services that we offer include:

  • CAD/CAM (Pro/E & Solidworks)
  • Engineering Simulation
  • Thermal Analysis
  • Solidification Modeling
  • Rapid Prototypes & Tooling
  • New Product Design
  • Reverse Engineering

Secondary Services

At Foundry Associates Inc.,  We offer an array of other services pertaining to the casting industry.

  • Machining: Conventional, CNC, Dedicated/Hard Tooled, Gear Cutting/Shaping
  • Heat Treating: Annealing, Quench & Temper
  • Painting: Primer, Finish Coat
  • Plating (Including Electroplating)
  • Sub-Assembly
  • N.D.T.